Steel Mold for concrete Barrier

Modular concrete barrier

Includes set of forklift cut-out profiles.

Steel molds for precast concrete blocks.

Flexible building solution, most simple and effective method to fence off an area. Stable and stacking barrier with a weight of 2400 kg per block, they dissipate a prominent No Go zone. Fastest way to create a demarcation in a very short period of time.

Description:

• Mold Made of of pure, powder-coated, hardened, high-quality steel. 

• Durable and reliable.

• Dimension (Lx W x H) : (200  x 54  x 90  cm) 

• Out-put Weight : 1560 Kg

• Volume : 0.65 cubic meter

• Approx. Barrier Weight : 2400Kg

• Standard size molds can produce multiple sizes or different shapes blocks, thanks to the diversity in moveable dividers. This reduces the necessity to buy several molds

• Solution for excess concrete materials, molds are not only suitable for new concrete, but also for the processing of residual concrete. This creates a marketable product from residual products - even concrete rubble granulate - that would otherwise be relegated to waste mountain. 

Option:

• Divider : Partial wall SB200.54-JB with which two barriers with a length of approximately 1 meter are poured. The partial wall is easy to install.

• Anchors  :Lift Hook Connectors

• Oil pump: A full tank 24L Capacity,  pressurized once with a compressor between 6 to 8 bar, allowing multiple molds to be oiled without manual pumping until the tank is empty

• Vibrating poker :vibrating needle lightweight machine (approx. 6 Kg, including a vibrating needle of 1 meter), Powerful flail vibration system provides 12,000 vibrations per minute. Together with the large amplitude, this ensures perfect concrete compaction. Rubber hose with braided steel belt and spring steel spiral: wear-resistant and oil and chemical resistant.

Instruction:

1. First, place the empty mold on a leveled surface, for example a steel plate. place a partial wall if you want to make a quarter, half or three-quarter concrete block from a standard concrete block mold.

2. Apply mold oil (release agent) to the inside of the mold in order to release the mold from the block easier. SalesBridges provides extra robust oil pump version with a tank capacity of 24 liters. . 

3. The concrete must be poured gradually to ensure proper filling of the interlocks.

4. At the same time, you need to vibrate the concrete by use of an electric/pneumatic vibrating poker to ensure homogeneous compaction of the concrete. 

5. After the concrete has been leveled off, the mold is cleaned for longevity purposes and then the concrete is smoothed again using a concrete float.

6. Curing time depends on the concrete and the conditions. After curing, remove pins and wedges and open the mold. The concrete  block can be turned into the right position and is then ready for use and the mold is ready to make the next block.

Durable, thanks to the special attention to the finishing of the products, and the better production processes. Need less maintenance and are less subject to wear. At the production site, the choice for Trumpf laser-, punching- and bending machines was evident, Welding robots ensure a constant, high quality of every mold. They make for the most accurate production process to ensure we meet high quality standards.

We deliver a product that excels in terms of (cost) efficiency, flexibility and simplicity in use.